Incident Overview

Date: Thursday 16 February 2006
Aircraft Type: Cessna 525A
Owner/operator: Zinc Acquisitions LLC
Registration Number: N701TF
Location: Tampa, Florida – ÿ United States of America
Phase of Flight: Unknown
Status: Substantial
Casualties: Fatalities: 0 / Occupants: 5
Component Affected: Brake lines (left main and auxiliary).Brake lines (left main and auxiliary).
Investigating Agency: NTSBNTSB
Category: Accident
A flight incident occurred during a landing rollout where the aircraft swerved to the right, requiring multiple corrective maneuvers. The pilot’s steering caused a rightward swerve, resulting in a subsequent rightward swerve. Subsequent braking attempts exacerbated the issue, leading to a final rightward swerve and emergency braking. The aircraft struck a concrete pad, causing hydraulic fluid contamination and damage to the landing gear. Analysis of brake line fractures indicates fatigue cracking, rendering directional control impossible. The airport sign concrete pad contributed to the accident.A flight incident occurred during a landing rollout where the aircraft swerved to the right, requiring multiple corrective maneuvers. The pilot’s steering caused a rightward swerve, resulting in a subsequent rightward swerve. Subsequent braking attempts exacerbated the issue, leading to a final rightward swerve and emergency braking. The aircraft struck a concrete pad, causing hydraulic fluid contamination and damage to the landing gear. Analysis of brake line fractures indicates fatigue cracking, rendering directional control impossible. The airport sign concrete pad contributed to the accident.

Description

The pilot landed on runway 18L. During the landing rollout, the airplane “swerved” to the right with application of brakes. The pilot corrected back to the runway centerline with rudder. He applied brakes again and the airplane again “swerved” to the right. He again corrected back to the runway centerline and applied the brakes a third time. The airplane again “swerved” to the right. He then applied the emergency brake. The airplane departed the right side of the runway and struck the concrete pad of a runway marker sign. An FAA inspector reported finding hydraulic fluid covering the left main landing gear. He said the main and auxiliary left brake lines were both fractured, and the right main landing gear tire was “shredded off the wheel.” According to NTSB’s Materials Laboratory Factual Report, the brake line transmits hydraulic fluid and the auxiliary brake line transmits compressed nitrogen. Both brake line fractures were the result of fatigue cracking. No mechanical or other damage was evident on the exterior of the line in the initiation area. Maintenance records dating back to the airplane’s date of manufacture revealed the brake lines had never been removed or replaced. Probable Cause: Failure of both the left main and auxiliary brake lines due to fatigue cracking, rendering directional control impossible. A contributing factor in this accident was the airport sign concrete pad.

Primary Cause

Fatigue cracking of both brake lines due to prolonged use and exposure to stress.Fatigue cracking of both brake lines due to prolonged use and exposure to stress.

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