Incident Overview

Date: Thursday 4 November 2004
Aircraft Type: Cessna 208B Grand Caravan
Owner/operator: Army Parachute Association
Registration Number: G-BZAH
Location: Netheravon Airport – ÿ United Kingdom
Phase of Flight: Taxi
Status: Minor, repaired
Casualties: Fatalities: 0 / Occupants: 2
Component Affected: NLG rear support spring and its associated fairing.NLG rear support spring and its associated fairing.
Investigating Agency: AAIBAAIB
Category: Accident
An aircraft experienced a structural failure during taxiing due to a rear support spring detachment. The pilot reported loud bangs and requested ATC’s attention. Examination revealed a failed bolt and a crack propagating through the spring support, exacerbated by towing and the initial start of the taxi. The aircraft’s geometry suggests increased forward load from towing.An aircraft experienced a structural failure during taxiing due to a rear support spring detachment. The pilot reported loud bangs and requested ATC’s attention. Examination revealed a failed bolt and a crack propagating through the spring support, exacerbated by towing and the initial start of the taxi. The aircraft’s geometry suggests increased forward load from towing.

Description

The aircraft was being taxied from the dispersal to the holding point in preparation for departure for a local flight when the pilot heard two loud bangs from the area of the nose wheel. The pilot contacted ATC on the radio and requested them to look for damage or anything abnormal. ATC reported that a ‘panel’ appeared to be loose so the pilot returned the aircraft to dispersal and shut down the engine. Examination by the operator’s aircraft engineer found that the rear support of the nose landing gear (NLG) spring had come away from its rear fuselage mounting point and had dislodged the composite fairing that was fitted immediately below the spring and its supports. Examination of the four bolts that attach the NLG rear spring support to the fuselage has shown that one bolt failed due to fatigue and the remaining three were pulled from their anchor nuts causing the bolt threads to strip. The fatigue crack initiated at multiple origins in the end thread at one side of the bolt indicating that it was due to bending fatigue. From the geometry of the NLG it can be seen that towing the aircraft by the nose wheel increases the forward load on the NLG rear spring support. A sudden start, jerk or attempt to start towing with the parking brake on or wheel chocks in place could substantially increase the forward loads on the rear support attachment bolts. Therefore, any of these reasons could be the cause of the forward hole elongation seen in the fuselage structure.

Primary Cause

Fatigue-induced bolt failure and progressive crack propagation in the rear support spring support.Fatigue-induced bolt failure and progressive crack propagation in the rear support spring support.

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