Incident Overview

Date: Monday 4 February 2008
Aircraft Type: Boeing 777-222
Owner/operator: United Airlines
Registration Number: N772UA
Location: Paris-Charles de Gaulle Airport (CDG/LFPG) – ÿ France
Phase of Flight: Taxi
Status: Minor
Casualties: Fatalities: 0 / Occupants: 125
Component Affected: The Boeing 777’s landing gear, specifically the right main landing gear’s nose wheel, and the internal and external bearings within the landing gear system.The Boeing 777’s landing gear, specifically the right main landing gear’s nose wheel, and the internal and external bearings within the landing gear system.
Category: Accident
A United Airlines Boeing 777 experienced a significant incident during taxiing to runway 27L. A ground handler’s error ? stopping in a vehicle near parking area S31 ? resulted in the fairing of the right main landing gear detaching, causing sparks and smoke. The ground controller then instructed the crew to turn left and stop, leading to confusion and uncertainty. The crew subsequently deviated from the planned taxi route, ultimately leading to the aircraft being landed on taxiway Y11, where evacuation was initiated. A subsequent incident involving a Continental Air Lines B757, reporting a tire fire on a Boeing 777 wheel, further complicated the situation. The investigation revealed a critical flaw in the Boeing 777’s landing gear design ? two identical bearings, installed in the wrong position, were used in the external bearing, indicating a potential failure in the bearing system. This failure could have resulted in a catastrophic loss of control.A United Airlines Boeing 777 experienced a significant incident during taxiing to runway 27L. A ground handler’s error ? stopping in a vehicle near parking area S31 ? resulted in the fairing of the right main landing gear detaching, causing sparks and smoke. The ground controller then instructed the crew to turn left and stop, leading to confusion and uncertainty. The crew subsequently deviated from the planned taxi route, ultimately leading to the aircraft being landed on taxiway Y11, where evacuation was initiated. A subsequent incident involving a Continental Air Lines B757, reporting a tire fire on a Boeing 777 wheel, further complicated the situation. The investigation revealed a critical flaw in the Boeing 777’s landing gear design ? two identical bearings, installed in the wrong position, were used in the external bearing, indicating a potential failure in the bearing system. This failure could have resulted in a catastrophic loss of control.

Description

United Airlines flight UA915, a Boeing 777, began taxiing towards holding point Y11 of runway 27L via taxiways A, N, and B at Paris-Charles de Gaulle Airport (CDG). Around 10:59, a ground handler, stopped in a vehicle near parking area S31 to let the Boeing 777 pass, saw the fairing of the right main landing gear’s nose wheel detach. The fairing fell off and rolled to the left of taxiway A. Sparks and smoke appeared from the right nose wheel of the right main landing gear. The ground handler, whose vehicle was not equipped with a radio, followed the aircraft and asked another agent to inform air traffic control services. At 11:02:59, while the aircraft was on taxiway B, the ground controller informed the crew that they had been informed about a metal part left at their parking area. The controller also instructed the crew to turn left and stop. The crew did not understand the meaning of the Ground controller’s message. At 11:03:38, the SOL controller asked the crew to continue taxiing to holding point 27L and informed them that he would call them back to stop. The crew was uncertain whether they should continue taxiing to the 27L runway holding point or stop. At 11:04:11, as the aircraft turned left onto taxiway Y11 leading to the Y11 holding point of runway 27L, the SOL controller instructed the crew not to proceed to the holding point but to take the first taxiway. The PF then decided to turn onto taxiway Q. At 11:04:48, the co-pilot contacted the ground handling staff to try to gather more information. At 11:05:31, the crew of a Continental Air Lines B757, following the B777 during taxi, informed the Ground controller that a tire on one of the Boeing 777’s wheels had caught fire and requested assistance from the fire brigade. They also informed the B777 crew on the Ground frequency. At 11:06:12, the captain of the Boeing 777 ordered the evacuation. The aircraft was then located on taxiway Q at Y12. The 125 passengers and crew members evacuated through the slide rafts of the eight aircraft doors. Two cabin crew members were injured during the evacuation through door 2L. The intervention of the firefighters successfully extinguished the fire. An examination of the wheel and its components was conducted by Boeing. It showed that two identical bearings had been installed in the internal and external positions on the right main landing gear’s nose wheel. The wheel spindle of the Boeing 777 is conical, and the internal and external bearings are not interchangeable. The bearing installed in the external position was identified as an internal wheel bearing. It was not possible to identify how an internal bearing could have been installed in place of an external bearing.

Source of Information

https://bea.aero/en/investigation-reports/notified-events/detail/feu-au-niveau-du-train-principal-droit-au-cours-du-roulage-vers-la-piste-evacuation-durgence/https://bea.aero/en/investigation-reports/notified-events/detail/feu-au-niveau-du-train-principal-droit-au-cours-du-roulage-vers-la-piste-evacuation-durgence/

Primary Cause

Failure of the Boeing 777’s landing gear bearing system, specifically the installation of two identical bearings in the external position of the right main landing gear’s nose wheel, leading to a potential loss of control and a significant safety hazard.Failure of the Boeing 777’s landing gear bearing system, specifically the installation of two identical bearings in the external position of the right main landing gear’s nose wheel, leading to a potential loss of control and a significant safety hazard.

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