Incident Overview

Date: Friday 12 March 1999
Aircraft Type: Boeing 737-377
Owner/operator: Ansett Australia Airlines
Registration Number: VH-CZL
Location: Melbourne-Tullamarine Airport, VIC (MEL) – ÿ Australia
Phase of Flight: Approach
Status: Substantial, repaired
Casualties: Fatalities: 0 / Occupants:
Component Affected: Actuator beam armActuator beam arm
Category: Accident
A Boeing 737 aircraft experienced a landing gear extension sequence during approach, resulting in a structural failure of the actuator beam arm. The landing gear extended by approximately 4 degrees to the right, causing a grinding noise and subsequent damage to multiple aircraft components. The aircraft was subsequently retracted and subjected to a retraction test, during which the actuator beam arm fractured due to stress corrosion cracking.A Boeing 737 aircraft experienced a landing gear extension sequence during approach, resulting in a structural failure of the actuator beam arm. The landing gear extended by approximately 4 degrees to the right, causing a grinding noise and subsequent damage to multiple aircraft components. The aircraft was subsequently retracted and subjected to a retraction test, during which the actuator beam arm fractured due to stress corrosion cracking.

Description

At the appropriate time during the approach sequence, the co-pilot of the Boeing 737, who was the handling pilot for the sector, called for the landing gear to be extended. When the pilot in command placed the landing gear lever to the “down” position, a loud thump was heard and the “gear safe” green light for the right main gear illuminated immediately. This was followed by the illumination of the left main and nose landing gear lights, consistent with a normal extension sequence. The aircraft rolled approximately 4 degrees to the right while the gear was extending. This was counteracted by a left roll control input. As the crew had received indications that the landing gear was safely locked down, they continued the approach and completed a normal landing. Ramp maintenance staff briefly inspected the aircraft but did not find any immediate cause for the reported thump. The aircraft was then placed on jacks for a retraction test. When the landing gear lever was selected to the “up” position, the right main landing gear moved inboard approximately 15 cm before a grinding noise was heard. The test was immediately suspended and the landing gear was extended. When access panels were removed, it was found that the actuator beam arm inboard lugs and beam hanger had fractured. The rear wing spar, landing gear beam, aileron bus cable, pulley bracket, aileron and spoiler cables and hydraulic lines had been damaged extensively following the fracture of the lugs and hanger. Inspection of the actuator beam arm revealed that the fracture of both lugs was due to stress corrosion cracking.

Primary Cause

Stress corrosion cracking of the actuator beam arm during the landing gear extension.Stress corrosion cracking of the actuator beam arm during the landing gear extension.

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