Incident Overview

Date: Saturday 12 January 2002
Aircraft Type: ATR 42-512
Owner/operator: ACES – Aerolineas Centrales de Colombia
Registration Number: VP-BVE
Location: near Cartagena – ÿ Colombia
Phase of Flight: En route
Status: Substantial, repaired
Casualties: Fatalities: 0 / Occupants: 51
Component Affected: No. 2 engineNo. 2 engine
Investigating Agency: AerocivilAerocivil
Category: Accident
A Boeing 737-800 aircraft experienced a near-miss incident shortly after takeoff due to vibrations and a low oil pressure warning. The No. 2 engine experienced a jammed fuel lever, leading to engine shutdown and a subsequent emergency landing. Examination revealed a blade separation and composite airfoil fracture in the No. 2 engine, with damage to engine mounts and the aircraft?s descent. The incident was attributed to a lack of corrosion detection in the blade base, potentially leading to fatigue and subsequent separation.A Boeing 737-800 aircraft experienced a near-miss incident shortly after takeoff due to vibrations and a low oil pressure warning. The No. 2 engine experienced a jammed fuel lever, leading to engine shutdown and a subsequent emergency landing. Examination revealed a blade separation and composite airfoil fracture in the No. 2 engine, with damage to engine mounts and the aircraft?s descent. The incident was attributed to a lack of corrosion detection in the blade base, potentially leading to fatigue and subsequent separation.

Description

About 5 minutes after takeoff, the pilots felt high vibrations in the airplane, and the No. 2 engine’s low oil pressure warning light illuminated. When the pilots attempted to shut down the No. 2 engine with the fuel lever, the lever jammed. They then shut down the engine by pulling the fire handle. The airplane returned to Cartagena for an emergency landing. An initial examination of the No. 2 engine’s propeller assembly revealed one of the six blades had separated through the metal base just outboard of the propeller hub. An adjacent blade was fractured through the composite airfoil at about the midspan area. The examination of the engine revealed that both of the forward engine mounts had broken, and the engine sagged to the bottom of the engine cowling. PROBABLE CAUSE: (translated from original Spanish language report) “Preventive maintenance programs which did not allow the detection of corrosion in the base of the blade with serial number FR341 leading to fatigue and separation thereof.”

Primary Cause

Lack of corrosion detection in the blade base leading to fatigue and separation.Lack of corrosion detection in the blade base leading to fatigue and separation.

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