Incident Overview

Date: Friday 16 November 2012
Aircraft Type: Airbus A300B4-203 (F)
Owner/operator: DHL Aviation, lsf Air Contractors
Registration Number: EI-EAC
Location: Bratislava-M. R. Stef nik Airport (BTS) – ÿ Slovakia
Phase of Flight: Landing
Status: Substantial, written off
Casualties: Fatalities: 0 / Occupants: 3
Component Affected: Nosegear Torque LinkNosegear Torque Link
Investigating Agency: BEABEA
Category: Accident
An Airbus A300B4-203F cargo plane experienced a serious landing accident at Bratislava-M. R. Stef nik Airport (BTS) on 04:38, carrying three crew members. The flight, approximately 45 minutes long, proceeded without incident and was cleared for an ILS approach to runway 22. During descent, the controller alerted the crew to a strong wind of 120ø at 7 kt, prompting the captain to initiate an ILS approach. The aircraft then descended to a low altitude, experiencing vibrations that increased with speed. At 05:25, the main landing gear touched down approximately 700 meters from the threshold, but the crew felt violent vibrations, leading to a steering deviation. The airplane veered off to the left, causing it to exit the runway. The nose gear struck a recessed concrete inspection pit, resulting in a collapse and ejection of the aircraft. The incident was attributed to incorrect torque link installation, which compromised the nosewheel steering, leading to the collision with the pit and subsequent loss of control. The lack of clear instructions in the manufacturer’s AMM contributed to the error, and the absence of a required proximity restriction for runway equipment further exacerbated the situation. The incident highlights a failure to adequately address torque link maintenance and the importance of comprehensive AMM documentation.An Airbus A300B4-203F cargo plane experienced a serious landing accident at Bratislava-M. R. Stef nik Airport (BTS) on 04:38, carrying three crew members. The flight, approximately 45 minutes long, proceeded without incident and was cleared for an ILS approach to runway 22. During descent, the controller alerted the crew to a strong wind of 120ø at 7 kt, prompting the captain to initiate an ILS approach. The aircraft then descended to a low altitude, experiencing vibrations that increased with speed. At 05:25, the main landing gear touched down approximately 700 meters from the threshold, but the crew felt violent vibrations, leading to a steering deviation. The airplane veered off to the left, causing it to exit the runway. The nose gear struck a recessed concrete inspection pit, resulting in a collapse and ejection of the aircraft. The incident was attributed to incorrect torque link installation, which compromised the nosewheel steering, leading to the collision with the pit and subsequent loss of control. The lack of clear instructions in the manufacturer’s AMM contributed to the error, and the absence of a required proximity restriction for runway equipment further exacerbated the situation. The incident highlights a failure to adequately address torque link maintenance and the importance of comprehensive AMM documentation.

Description

A Airbus A300B4-203F cargo plane sustained damage in a landing accident at Bratislava-M. R. Stef nik Airport (BTS), Slovakia. The three crew members were not injured. The crew took off from Leipzig Airport (LEJ), Germany at 04:38 bound for Bratislava. The flight of around 45 minutes took place without incident and the crew was cleared for an ILS approach to runway 22. The captain was pilot flying. During the descent, the controller informed the crew that the wind was from 120ø at 7 kt. The ILS 22 approach was stable. At 05:25, the main landing gear touched down about 700 metres from the threshold of runway 22. After about 360 metres of the landing run, the crew felt some violent vibrations, which increased as the speed decreased. The airplane veered off to the left. The crew applied heavy braking and tried in vain to use the nosewheel steering. At less than 45 kt, the airplane exited the runway to the left about 800 metres after nosewheel touchdown. The nose gear struck a recessed concrete inspection pit and collapsed. The airplane slid for a few dozen metres before coming to a stop. The crew evacuated the aeroplane. Conclusion: Incorrect installation of one or more washers on the nose gear torque link centre hinge made it impossible to lock the hinge shaft nut effectively. The unscrewing and the detachment of the latter in service caused the loss of nose gear steering. Free on its axle, the nose gear bogie began to shimmy, which made the aeroplane veer to the left. The aeroplane exited the runway and the nose gear collapsed during the collision with a concrete inspection pit for access to the runway lighting electric cables. The runway excursion was due to the incorrect and undetected re-assembly of the nose gear torque links. Despite the presence of a detailed diagram, the absence of clear and detailed instructions in the text of the manufacturer’s AMM, allowing the operator to ensure that the assembly was correct, contributed to the incorrect assembly. The failure of the nose gear was due to the collision with an obstacle in the runway strip. The absence of any regulation requiring that equipment in the immediate vicinity of a runway or of a runway overrun area be designed so as to limit as much as possible any damage to aeroplanes, in case of a runway excursion, contributed to the accident.

Source of Information

http://www.skybrary.aero/index.php/A30B,_Bratislava_Slovakia,_2012http://www.skybrary.aero/index.php/A30B,_Bratislava_Slovakia,_2012

Primary Cause

Incorrect torque link installation and lack of comprehensive AMM documentation.Incorrect torque link installation and lack of comprehensive AMM documentation.

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